Hi Gary,
Just a few points to add to what Vicent and Sander already have said. StarAlignment can deal with arbitrary scale variations
if the images are similar. In general, the problem is not in the scale differences, but in the representation of stars on images acquired with different equipment and media. Don't be surprised if SA is unable to register film and CCD images if the scales differ by a 25% or so, especially in presence of dense star fields. Varying deformations of the focal plane can be also a serious problem, as SA is based on triangle similarity. SA can tolerate a moderate amount of varying local deformations, but not large-scale variations due to dissimilar wide-field optics.
DynamicAlignment is the tool of choice if you have to face such a difficult problem. With DA you can align any two images regardless of media, scale variations or varying optical aberrations. You just have to select a few stars manually on both images to achieve an accurate result in a few minutes.
By the way, I remember you from the good old days of APML
