Hi Kerry,
Thanks for your nice words regarding StarAlignment. A 12-frame mosaic is indeed an interesting project. I am strongly interested in this kind of works, as they always help us improve our tools and algorithms.
Strong field curvature can be a problem for StarAlignment. Star elongation is not, because you can decrease the
Maximum distortion parameter on the Star Detection section to make the algorithm more tolerant.
One thing that you could try is building the entire mosaic directly with DynamicAlignment. Generate a synthetic star field with StarGenerator and use it as a reference to register all the frames. Then use PixelMath to generate the whole mosaic with a maximum operation between all registered frames. Although DA requires some manual work, it's much faster than it may seem at first. DynamicAlignment allows you to register the images under any kind of distortion, and is extremely accurate. With 8 - 12 stars for each overlapping region it should work well, although you may need more stars, depending on the amount of distortion.
With DA you don't have automatic frame adaptation. However you can use the manual PixelMath method that you have described in
this video (part 2).
I am sorry for not being able to offer you better tools for mosaic construction. We are working on new mosaic tools and improvements to SA and DA, but right now there are some limitations that make things difficult in complex cases like this one.
Please keep us informed, and please don't hesitate to ask here if you need more help.