This mosaic builds perfectly in PixInsight 1.8.7 with the latest version of the StarAlignment tool; see the attached thumbnail.
All you need to do is using thin plate spline registration models with distortion correction enabled, frame adaptation enabled, and the register/union mosaic mode. No other tool is required. You have a potentially fantastic mosaic here. I encourage you to repeat the whole image preprocessing task with the original data, especially image integration to remove all hot pixels and plane trails that are present in the individual mosaic frames.
Although this six-frame mosaic can be built without problems with StarAlignment, the new MosaicGenerator tool (to be released before the end of the year) will be faster, more accurate and capable to produce seamless large mosaics like this one. The new tool performs astrometry-based image registration, in a similar way to the MosaicByCoordinates script. You can also use the MBC script to generate this mosaic right now.